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Keihin AirCon (KAC) is a company with a worldwide reputation as a quality manufacturer. KAC uses its development and
technological expertise in the production of many functional parts for engine fuel supply systems. The Japanese company
makes and ships these parts from their operations in Japan, Asia, United States, and Europe to automotive OEMs such as
Honda, Harley Davidson, Kawasaki, Kohler, Polaris, Suzuki, Triumph, Mercury and Yamaha. KAC has been an Edibar customer
since 1997, providing them with a Honda approved shipping control system for automating EDI and barcoding.
Problem
KAC was using a software
solution that was not addressing the needs of its workers. “The previous
solution was highly complex,
made for more of a management level.” –Mike Mitsch Vice President of KAC.
“KAC assisted us in assuring that the new software
would not only meet the needs of our automotive customers, but also exceed
any expectations as to the capabilities of the new system” – Melissa
Stroze, Vice President of Marketing, Edibar Systems, Inc.
KAC also had specialized requirements that needed to be met.
· Internal labels on the line.
· Two different scanning routines that did not connect together.
· Scanning and re-scanning on the line took up extra time.
There was also a lot of wait time when it came to reconciling payments.
· It took up to two weeks to process a payment
During the installation process a break in production was not an option for KAC’s important customer base.
Solution
When KAC was approached to be a BETA site for Edibar-RMS they were apprehensive, but excited about the new software.
Any concerns were quickly addressed once they saw how the new product worked. The different applications and the user-friendly
screens were going to make everyone’s life a little easier. Edibar-RMS had the capability of customization to fit KAC’s specific needs.
· Edibar Systems built a custom system to check their internal labels. This has streamlined the process and reduced the scans
for each container, in turn saving time.
· Edibar Systems was able to set up the shipping document through Edibar-RMS so they are automatically processed into the
gross requirements. All this is done behind the scenes, on the server.
· Edibar-RMS uses the Microsoft SQL Database so it is easier for integration and report writing. This means a considerable
reduction of time for reconciling payments.
· To ensure the production line never stopped; Edibar Systems setup Edibar-RMS to run in a test environment. After a few
days of parallel testing, the test server was seamlessly converted to be the production server.
KAC trusts Edibar Systems and has come to rely on the business relationship between Edibar and Honda. Matt Snyder,
the Information Systems Manager of KAC states, “They truly understand the intricate workings of the Honda shipping solution.”
KAC knows that Edibar will keep current with Honda’s specifications and upgrades.
Results
Eight Months from inception to completion, KAC is pleased with the Edibar-RMS final product for their needs. With minor upgrades
it
has increased their timing and productivity. New advances in Edibar-RMS have
helped this by a more reliable database -- no structure
checks, or re-indexing of databases. After working more with the system’s extensive data validation, KAC found that it provided much
Edibar Systems Inc. 51520
Regency Center Dr. Macomb MI 48042 Office: (586) 677-8800 or
(800) 633-3210 Fax: (586) 677-8801
less opportunities for error.